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With an operating capacity of almost 9,000 MT per month of tower production places the company as one of the largest Tower Fabricator in the world leading to cost efficiency and economies of scale. Our Health Safety Environment initiatives have not only ensured safe working environment for the staff but also accolades from both national & international clients and Government bodies.


 


Our EOU - tower Plant receives ISO 14000 certification


 

 

Set up at Gandhinagar (Gujarat), the Company has two fabrication plants are equipped with latest CNC punching / drilling machines, Galvanizing bath, besides our Tower Testing & R & D Station.
 

Fabrication Plant # 1

Capacity – approx. 80,000 MT/year with two galvanizing plants across 30 acres.

 

 

Fabrication Plant # 2 exclusively for exports/EOU

Capacity – approx 30,000 MT/ year having one galvanizing plant across 15 acres

 

 

Installed Capacity

More than 100,000 MTs per annum

 

 

Facilities

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More than 20 CNC punching / drilling machines / PLC / Milling, Capable of handling Angle sections upto 250*250*35 mm and Plates

 

 

 

 

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Automatic temperature controlled galvanizing bath capable of meeting customized coating requirement of ASTM, EN or any other Indian and International standards.

 

 

 

 

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Tower Testing Station and R&D Centre for testing up to 800KV D/C & 1200 KV S/C towers.

 

 

 

 

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Integrated Quality Control system and Material Testing facilities.

 

 

 

Manufacturing Skills
The Company is one of the world's largest fabricator of lattice steel towers with a capacity in excess of 100,000 MT per annum, the single largest, at one location in India and 100% Export Oriented Unit (EOU).

Company’s plants incorporate the latest technology for straightening, drilling, punching by CNC machines and automatic temperature controlled, hot dipped galvanizing procedure.

A well planned layout for receiving raw materials streamlines the production lines, finished yard and the packing operation being tower wise bundling & containerized stuffing within the factory premises. 

Besides Lattice Steel Towers for Overhead Transmission Lines, Company could also fabricate and galvanize communication towers, overhead masts and substation structures including gantries. This offers to customer a one-stop solution for all kinds of  project requirements.

Fabrication Activity

The state of the art CNC machines operated by qualified and experienced engineers and technicians ensures quality punching, drilling, cutting, stamping and fabrication, which is very important for transmission industry. The same applies to hydraulic presses and machine tools and fixtures, furnace to handle plates or angles for bending operations.

Numerous high capacity powerful cranes and pick-n-carry mobile cranes of different capacities enable smooth material handling. The machines are equipped to process the steel conforming to BSEN, ASTM, JIS, DIN, IS, AS & Euronorm specifications.

Galvanizing Technology

An automatic temperature controlled galvanizing bath size meeting international standards or customer’s specific requirements.

Microprocessor controlled galvanizing furnace and the pre-heating of flux ensures uniform drying and preheating of steel by oven to give a clear surface finish and at the same time ensuring uniform zinc coating. The chemicals and wastes are treated as per environmental standards.

Being the certified ISO 9001 & 14001 company in India with well-trained staff, well-defined testing equipment and established quality assurance plan results in quality products.

Health, Safety& Environment (HSE) initiatives

 

Company continuously strives to improve the quality of life by ensuring safety of all the personnel and the environment at all times. Company have installed an effluent treatment plant, flux regeneration system, white fume extractor, acid fume extractor and rain water harvesting in our factories as well as provided appropriate PPE’s to all workers to ensure safe working conditions and also help the environment.
 

Company’s efforts in increasing workers participation in safety measures, continuous safety training & effective monitoring has resulted several accolades like Gujarat State Safety Award and the Certificate of honor by the Gujarat Safety Council.

 
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