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Manufacturing
Skills
KALPATARU is one of the World's largest fabricator of Lattice Steel
Towers with a capacity of 54,000 MT per annum, the single largest
under one roof in India. Total installed capacity at 72,000 Mts per annum, the largest in India.
Spanning an area of 48,000 Sq.Mt, the factory in Gandhinagar incorporates
the latest technology for straightening, drilling, punching by CNC
machines and automatic temperature controlled, hot dipped galvanizing
procedure.
A well planned layout for receiving raw materials streamlines the
production lines, finished yard and the packing operation being tower
wise bundling & containerized stuffing within the factory premises.
Fabrication Technology
The state of the art CNC machines operated by qualified and experienced
Engineers and Technicians contribute to faultless punching, drilling,
cutting, stamping and ensure the quality fabrication, which is very
important for this industry. The same applies to hydraulic presses
and machine tools and fixtures, furnace to handle plates or angles
for bending operations.
Nine (9) Overhead cranes and seven (7) crane mounted trucks enable
smooth material handling, thus reducing the number of employees on
the floor. The machines are equipped to process the steel conforming
to BSEN, ASTM, JIS, DIN, IS, AS & Euronorm specifications.
Galvanizing Technology
An automatic temperature controlled galvanizing bath 8M X 1M X 2.4
M of size achieves client's specification of galvanizing from 80 to
130 Mircon Zinc coating.
The Pre-Heating of flux ensures uniform drying and preheating of steel
to give a clear surface finish and at the same time ensuring uniform
zinc coating. Micro Processor controlled galvanizing furnace is monitored
both in the factory, control room and also by the production-in-charge
from his work station.
The chemicals and wastes are treated as per environmental standards.
KALPATARU's quality of fabrication, galvanizing is a class by itself,
which others would like to follow.
The first ISO 9001 Transmission Line company in India. Specially trained
inspectors, well defined testing equipment, established quality assurance
plan, effective maintenance result in accident free and quality product
from KALPATARU.
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